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Buying & Replenishment2026-05-05

From weekly meetings to continuous replenishment

How a 28-store apparel network moved from spreadsheet-driven replenishment to a continuous decision loop — and freed two days a week per buyer.

Outcome

+15% sell-through

Network

28 stores · 6 categories

Measured outcomes

+15%

Sell-through · top three categories, first quarter

2 days

Freed up per buyer every week

−50%

Stock-outs on core lines

What's wired up

Systems connected

MERCH

Merchandising system

Master catalog · daily sync

WMS

Warehouse feed (WMS)

On-hand & on-order · live

POS

Store POS

Sell-through · 28 stores

Before · After

Before

Weekly Excel rebuild

Buyers spent every Monday and Tuesday rebuilding the same replenishment view from sell-through, on-hand and on-order spreadsheets. By the time recommendations reached store managers, the data was already two days stale.

After

A loop that runs all day

Each store·SKU pair is re-evaluated several times a day against demand signals, coverage targets and warehouse availability. Buyers approve only the exceptions, and approved decisions push straight back to the WMS and merchandising system.

The challenge

Buyers were spending nearly every Monday and Tuesday rebuilding the same replenishment view from store sell-through, on-hand and on-order spreadsheets. By the time recommendations reached store managers, the data was already two days stale.

What we changed

Solya plugged into the merchandising system and warehouse feed via its data layer, then ran the team's existing replenishment rules continuously instead of weekly. Buyers kept full approval rights — what changed was the cadence and the way exceptions surfaced.

How decisions get made

Every store/SKU pair is re-evaluated several times a day against demand signals, store-level coverage targets and warehouse availability. Anything that needs a human eye (new product, low confidence, capped budget) lands in a queue with the context already attached.

Where it lands

Approved transfers and reorders flow straight back into the WMS and merchandising system. Buyers stopped exporting to Excel; store managers stopped chasing missing stock by email.

What changed

  • +15% sell-through across the top three categories in the first quarter
  • Two full days per week freed up per buyer
  • Stock-outs on core lines dropped by more than half

Related: see how AI agents handle markdowns and transfers for the next step beyond replenishment, or how Solya's orchestration layer closes the decision-to-execution loop across systems.

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